PowerFlex 40P AC Drives

owerFlex® 40P AC Drives provide closed-loop control with an option for Category 3 Safe Torque-off in a compact and cost-effective design. This drive is designed to meet global OEM and end-user demands for flexibility, space savings and ease of use. It is a cost-effective solution for speed or basic position control of applications such as diverters, smart conveyors, packaging machines, and fiber-spinning machines.


Features
Power ratings:
200…240V: 0.4…7.5 kW / 0.5…10 Hp / 2.3…33 A
380…480V: 0.4…11 kW / 0.5…15 Hp / 1.4…24 A
500…600V: 0.75…11 kW / 1…15 Hp / 1.7…19 A
IP20 NEMA/UL Type Open, plate drive, flange mount
Optional IP30 NEMA/UL Type 1 conversion kit
V/Hz control, sensorless vector control, as well as process PID
Internal RS-485 and Common Industrial Protocol (CIP) communication
4-digit display, 3 additional status indicators and scroll/reset button
Optional Remote Human Interface Modules (HIM) or PC interface for programming
Speed control with and without encoder feedback
Drive overload protection, ramp regulation, and flying start
Fiber application-specific features
StepLogic® allows operation as an independent position controller
Configuration and programming via integral LCD keypad, remote keypad, or software
Premier Integration with PowerFlex® AC drives uses the Logix control platform to simplify parameter and tag programming and reduces development time
Available Safety Options

Safe Torque-Off option is certified at PLd/SIL2 Cat 3

PowerFlex 40 AC Drives

PowerFlex® 40 AC Drives provide OEMs, machine builders, and end users with performance-enhancing motor control in an easy-to-use compact package. These drives feature sensorless vector control to meet low-speed torque demands. With flexible enclosure options, and simple programming, they can be installed and configured quickly. We also have packaged drives that provide additional control, power, and enclosure options in standardized designs.


Features
Power ratings:
100…120V: 0.4…1.1 kW / 0.5…1.5 Hp / 2.3…6 A
200…240V: 0.4…7.5 kW / 0.5…10 Hp / 2.3…33 A
380…480V: 0.4…11 kW / 0.5…15 Hp / 1.4…24 A
500…600V: 0.75…11 kW / 1…15 Hp / 1.7…19 A
IP20 NEMA/UL Type Open, plate drive, flange mount, IP66 NEMA/UL Type 4X/12, and DIN rail
Optional IP30 NEMA/UL Type 1 conversion kit
Ambient temperatures up to 50 °C (122 °F) permitted with minimal spacing between drives
Zero Stacking™ Drives for ambient temperatures up to 40 °C (104°F)
V/Hz and sensorless vector control, as well as process PID
Integral RS-485 communication
Optional serial converter module for use with any controller with DF1 messaging
Optional DeviceNet™, ControlNet™, and EtherNet/IP™, Profibus DP, BACnet™, and LonWorks® communication modules
Drive overload protection, ramp regulation, and flying start
StepLogic® allows operation as an independent position controller
Configuration and programming via integral LCD keypad, remote keypad, or software
Premier Integration with PowerFlex® AC drives uses the Logix control platform to simplify parameter and tag programming and reduce development time
Packaged Drive Options

Power options include circuit breaker, fused disconnect, bypass, and input fuses
Output relay and transformer control options
Door-mounted human interface module (HIM), hand/off/auto selector switch, status pilot lights, and speed potentiometer

PowerFlex 4 AC Drives

PowerFlex® 4 AC Drives are designed to meet global OEM and end-user requirements for simplicity, space savings, and cost efficiency. These compact drives provide intuitive features such as an integral keypad with local potentiometer and control keys that are active right out of the box.


Features
Power Ratings
100…120V: 0.2…1.1 kW / 0.25…1.5 Hp / 1.5…6 A
200…240V: 0.2…3.7 kW / 0.25…5 Hp / 1.4…17.5 A
380…480V: 0.4…3.7 kW / 0.5…5 Hp / 1.4…8.7 A
IP20 NEMA/UL Type Open, plate drive, flange mount, and DIN rail
Optional IP30 NEMA/UL Type 1 enclosure conversion kit
Ambient temperatures up to 50 °C (122 °F) permitted with minimal spacing between drives
Zero Stacking™ Drives for ambient temperatures up to 40 °C (104 °F)
V/Hz control, slip compensation
Integral RS-485 communication
Optional serial converter module for use with any controller with DF1 messaging
Optional ControlNet™, DeviceNet™, EtherNet/IP™, Profibus DP, BACnet™, and LonWorks® communication modules
Drive overload protection, ramp regulation, and flying start
Configuration and programming via integral LCD keypad or software
Premier Integration with PowerFlex® AC drives uses the Logix control platform to simplify parameter and tag programming and reduce development time

PowerFlex 4M AC Drives

PowerFlex® 4M AC Drives are the smallest and most cost-effective members of the PowerFlex family of drives. Feed-through wiring and easy programming provide the flexibility to handle a broad range of applications.


Features
Power ratings:
100…120V: 0.2…1.1 kW / 0.25…1.5 Hp / 1.6…6 A
200…240V: 0.2…7.5 kW / 0.25…10 Hp / 1.6…33 A
380…480V: 0.4…11 kW / 0.5…15 Hp / 1.5…24 A
IP20, NEMA/UL open type enclosures V/Hz control, slip compensation
Integral RS-485 communications
Feed-through wiring
DIN rail mounting feature on A and B frame drives
Ambient temperatures up to 50 °C (122 °F) permitted with minimal spacing between drives
Zero Stacking™ Drives for ambient temperatures up to 40 °C (104 °F)
Drive overload protection and ramp regulation
Configuration and programming via integral LCD keypad, remote keypad, or software
Premier Integration with PowerFlex AC drives uses the Logix control platform to simplify parameter and tag programming and reduces development time

PowerFlex 527 AC Drives

Our PowerFlex® 527 AC Drives are designed to work exclusively with our Logix Programmable Automation Controllers (PACs). This allows the drive to leverage the capabilities of the controller and use Studio 5000 Logix Designer™ to help simplify machine development and use. This streamlined approach uses motion instructions that are shared by PowerFlex 527 AC drives and Kinetix® servo drives, providing the same user experience for configuration, programming, and control of both types of drives.


Features
Offers these power ratings:
100…120V: 0.4…1.1 kW / 0.5…1.5 Hp / 2.5…6 A
200…240V: 0.4…15 kW / 0.5…20 Hp / 2.5…62.1 A
380…480V: 0.4…22 kW / 0.5…30 Hp / 1.4…43 A
525…600V: 0.4…22 kW / 0.5…30 Hp / 0.9…32 A
Offers built-in dual-port EtherNet/IP™ to support a variety of topologies as well as Device Level Ring functionality
Features Safe Torque-off as a standard feature that can be applied through either hardwired safety or Integrated Safety. Both are certified to SIL 3 / PLe Cat 3
Offers Integrated Safety which is controller-based safety with instructions delivered on an EtherNet/IP network. It helps:
reduce hardware, wiring, and labor costs associated with implementing a SIL 3/PLe safety solution
allow acces to more diagnostic data on machine safety faults and causes, without requiring contactors or relays
Offers low-cost solution for machine parts, applications such as pumps, fans, in-feed and out-feed conveyors, that need simple speed control for induction motors
Provides the ability to transfer drive configuration files to a new machine
Reduces downtime and minimizes manual reconfiguration by using Logix PACs to detect a replaced drive and download all configuration settings over EtherNet/IP
Offers a new level of AC drive integration to help deliver a coordinated and synchronized machine

PowerFlex 525 AC Drives

PowerFlex® 525 AC Drives feature an innovative, modular design to support fast and easy installation and configuration. This next generation of compact drives offers embedded EtherNet/IP™ communications, USB programming, and standard safety features. PowerFlex 525 drives, which offer a power rating of 0.4…22 kW (0.5…30 Hp) with global voltage classes of 100…600V, provide a variety of motor control and flexible mounting options. PowerFlex 525 AC drives operate at temperatures as high as 70 °C (158 °F), and they are ideal for applications such as conveyors, fans, pumps, and mixers.


Features
Power ratings:
100…120V: 0.4…1.1 kW / 0.5…1.5 Hp / 2.5…6 A
200…240V: 0.4…15 kW / 0.5…20 Hp / 2.5…62.1 A
380…480V: 0.4…22 kW / 0.5…30 Hp / 1.4…43 A
525…600V: 0.4…22 kW / 0.5…30 Hp / 0.9…32 A
Modular design features an innovative, removable control core that allows simultaneous installation and configuration
Offers a wide range of motor control, including volts per hertz, sensorless vector control, and closed loop velocity vector control
Embedded EtherNet/IP™ supports seamless integration into the Logix environment and EtherNet/IP networks
Supports faster drive configuration using a standard USB interface
Dynamic LCD human interface module (HIM) supports multiple languages and features descriptive QuickView™ scrolling text
Helps you reduce energy costs with Economizer mode, energy monitoring features
IP20 NEMA/UL Type Open, IP30 NEMA/UL Type 1 (with optional kit), DIN rail (frames A,B and C)
Supports faster configuration with application-specific parameter groups in the AppView™ tool for applications such as conveyors, mixers, pumps, and fans
Lets you save custom configurations in the CustomView™ tool
Operates in high ambient temperatures as high as 50 °C (122 °F), or as high as 70 °C (158 °F) with current derating when using a control module fan kit
Offers compact footprint relative to its power range and Zero Stacking™ mounting with 50 mm air-flow gap
Provides permanent magnet motor control to help improve energy efficiency and reduce related costs
Embedded Safety Features

Safe Torque-Off feature is certified at PLd/SIL2 Cat 3. Removes rotational power to the motor without removing power from the drive for faster start-up after a demand on the safety system.

PowerFlex 523 AC Drives

PowerFlex 523 AC Drives
PowerFlex® 523 AC Drives are cost-effective and ideal for standalone machines. These drives provide an innovative, modular design that supports fast and easy installation and configuration. In addition, they offer USB programming, application-specific configuration, and flexible mounting options. PowerFlex 523 AC drives offer a power rating of 0.2…22 kW (0.25…30 Hp) with global voltage classes of 100…600V. They support a wide range of motor control, offer a compact footprint, and operate at temperatures as high as 70 °C (158 °F).


Features
Power ratings:
100…120V: 0.2…1.1 kW / 0.25…1.5 Hp / 1.6…6 A
200…240V: 0.2…15 kW / 0.25…20 Hp / 1.6…62.1 A
380…480V: 0.4…22 kW / 0.5…30 Hp / 1.4…43 A
525…600V: 0.4…22 kW / 0.5…30 Hp / 0.9…32 A
Modular design features an innovative, removable control module that allows simultaneous wiring, installation and software configuration
Offers a wide range of motor control, including volts per hertz, sensorless vector control, and sensorless vector control with Economizer mode
Supports low-cost networking through an integrated RS485/DSI port
Lets you upload and download configuration files quickly and easily through a USB connection
Integral LCD human interface module (HIM) supports multiple languages and features descriptive QuickView™ scrolling text
Helps you reduce energy costs with Economizer mode and energy monitoring features
IP20 NEMA/UL Type Open, IP30 NEMA/UL Type 1 (with optional kit), DIN rail (frames A,B and C)
Helps simplify configuration through parameter groups in the AppView™ for applications like conveyors, mixers, pumps and fans
CustomView™ configuration helps speed machine commissioning with your own defined group of parameters
Drives operate in ambient temperature range of -20…50°C (-4…122°F), or as high as 70°C (158°F) with current derating when using a control module fan kit
Offers side-by-side mounting with 50mm (1.96 in) air-flow gap at the top and bottom of the drive

PowerFlex 700AFE Regenerative Bus Supply

Bulletin 700AFE Active Front End (AFE) is a regenerative DC bus supply that supplies DC power to a line-up of AC drives that have a common DC bus input or a single common bus drive. The AFE allows regeneration to the AC power line and provides low harmonics to meet IEEE-519 requirements.


Features
Regenerative braking for energy savings and elimination of braking resistors
Low AC input harmonics
Power factor control regardless of motor speed and load
Input voltage-boost operation provides full 480V AC to the motor, even when operating on 380V AC power lines
Configured with the Studio 5000™ Logix Designer application

PowerFlex SCR Bridge Bus Supply

Bulletin 20S SCR Bridge is a non-regenerative DC bus supply that supplies power to AC drives that have a common DC bus input. The supply converts incoming three-phase AC line voltage to a common DC bus voltage. You can configure this supply for stand-alone and master-slave applications.


Features
Six-pulse, full-wave, three-phase SCR bridge rectifier unit
Stand-alone and master-slave configurations (1000 A units only)
Built-in AC line and DC bus fuses (400 A and 600 A units)
Rectifier branch fuses, snubber circuit, and DC bus feedback fuses (1000 A units)
Over-temperature sensor located in the heat sink
RC snubber circuit for dampening and linearity of over-voltages

PowerFlex 700L AC Drives

PowerFlex® 700L AC Drives offer either PowerFlex 700 Vector Control or PowerFlex 700S Control on a fully regenerative, liquid-cooled power structure. This powerful combination offers great performance and high power capabilities in a small package along with energy savings and low harmonics. The PowerFlex 700L AC Drives are flexible, high performance drives available in panel mount and cabinet mount versions.


Features
Power Ratings
380…480V: 200…860 kW / 268…1150 Hp / 360…1250 A
500…600V: 345…650 kW / 465…870 Hp / 425…800 A
690V: 355…657 kW / 475…881 Hp / 380…705 A
IP00 NEMA/UL Type Open (Frame 2), or IP20, NEMA Type 1 (Frames 3A, 3B) with Rittal enclosure that includes the input circuit breaker
Available with the PowerFlex® 700 or PowerFlex 700S control
Common Industrial Protocol (CIP™) communications including DeviceNet™, ControlNet™, and EtherNet/IP™
Regenerative braking for precise, high-response speed and position control, continuous holdback, rapid deceleration and stopping of high inertia loads
Regenerative braking puts energy back into the system to be used by other equipment
Patented liquid-cooled heatsink design
Low AC line harmonics with active converter to meet IEEE-519 and CE regulations
Integrated active converter and line-side filter allow input voltage boost while maintaining consistent system performance
Optional DriveLogix™ embedded control for application programmability and control of auxiliary functions
Configuration and programming via optional integral LCD keypad, remote keypad, or software
Premier Integration with PowerFlex AC drives uses the Logix control platform to simplify parameter and tag programming and reduces development time
Available Safety Options

Safe Torque-Off option (with 700S control) is certified at PLd/SIL2 Cat 3. Removes rotational power to the motor without removing power from the drive for faster start-up after a demand on the safety system. All safety options are available as a kit for user installation